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1981 Husqvarna 250 XC Restoration Completed   Message List  
Reply | Forward Message #8421 of 17563 |
A couple of years ago I started thinking that I'd like to find an
example of my last race bike, a 1981 250 XC. I had a lot of good
memories and successes with that bike and had regretted selling it. I
found one on eBay in April of 2007, began the restoration in June of
2007, and finished it just a few nights ago.

I've added some images of my original 81 250 XC, and before/after
shots of the project bike in the Photos section under Peter's Images.

The bike was pretty bad and turned out to be much worse after opening
the engine and forks. It must have set out in the weather for years
judging by the internal rust, corrosion, and nice little rat's nest
in the airbox.

What I finally started with was the frame, T-clamps, handlebars and
clamps, hubs and backing plates, pipe, airbox, rear brake pedal and
rod, and misc. brackets and fasteners.

I was able to source everything else from eBay and a number of
suppliers. I was fortunate to find another 81 250 XC engine that was
rebuildable. It is very close to the same spec as my original bike
and is in as-new condition.

Tuesday night the freshly painted tank arrived and after installing
it, I fired the Husky off for the first time.

What a great sound! It was the first time in 25-years I'd heard an
air-cooled Husky running. After letting it warm for a few minutes, I
snicked it into gear and took it up the street for a couple of
blocks. It was like greeting an old friend.

This restoration would not have been possible without support from
the following:

John LeFevre at Vintage Husky for most of the plastic and the nice
job on the tank. Phillip at Husqvarna-parts.com for some NOS, and new
and hard to find parts, and the rear fender. Hall's Cycles and
Fernando at Husqvarna Parts Australia for NOS parts. Forest Stahl for
advice and parts. Dan Giovinazzo for some very good used parts.
Storme Winter for bead blasting, machining, and TIG welding services.
Steve Marples at Ohlins USA for advice and parts so I could restore
my shocks. Motion-Pro for building a nice set of cables to my specs.
Hodaka Only for the replica Preston Petty headlight/# plate.
Buchanan's for the Sun rims and stainless spokes. DC Plastics for
taking my used rear inner fender and replicating it. Brian at
BDesigns in Canada for taking my drawing and replicating the "250 XC"
clutch cover sticker.

The list could go on, but you get the idea. Without enthusiasts and
businesses like those above and others, bikes like this wouldn't have
a chance. Thanks to them, another Husky rejoins the living. I'll be
hanging onto this one.

Peter





Fri Jun 27, 2008 4:55 am

peterdubaldi
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Forward
Message #8421 of 17563 |
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A couple of years ago I started thinking that I'd like to find an example of my last race bike, a 1981 250 XC. I had a lot of good memories and successes with...
peterdubaldi
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Jun 27, 2008
4:55 am

It's a beautiful thing Peter! Just the color contrasts are striking, I can remember seeing new 81 Husky's on the show room floor back then and yours looks like...
Mike Fitzgerald
camikegolf
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Jun 27, 2008
5:59 am

Where did you get those fork boots? MF...
Mike Fitzgerald
camikegolf
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Jun 27, 2008
6:01 am

Those look like the boots for the Yz's...I bought some,very similar at XtremeVintage YZ........km ... Completed...
kerry mccaughey
kerrymccaughey
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Jun 27, 2008
12:20 pm

Do you have a URL for vintage yz? MF...
Mike Fitzgerald
camikegolf
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Jun 27, 2008
1:26 pm

http://www.x-tremevintageyz.com/ To: HuskyOwners@...: camikegolf@...: Fri, 27 Jun 2008 06:26:49 -0700Subject: Re: [HuskyOwners] Re:...
Steve Clark
maicomeister...
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Jun 27, 2008
1:39 pm

Thanks for the kind words, Fitz! My intent was to recreate as closely as I could the bike that I most enjoyed racing. Along the way I made a few little changes...
peterdubaldi
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Jun 28, 2008
3:21 am

You did good. Thanks for the link. MF...
Mike Fitzgerald
camikegolf
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Jun 28, 2008
5:48 am

Peter, I love your restoration. I have an 82 WR250 that I am restoring with my two sons this summer. Could you please let me know what paints you used for your...
Steve Saulnier
steven_saulnier
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Jun 17, 2009
10:49 pm

I would use this guy for Ohlins parts: www.vintageohlins.com...
Tom Claerhout
dirtdealer726
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Jun 18, 2009
2:20 pm

Hi Steve, Thanks! The frame paint is PPG 2-stage base/clear, Deltron DBU, Chrysler Ascot Silver Poly, DBU34522, OEM: A4. It looks good. Probably to nice...
Peter Dubaldi
peterdubaldi
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Jun 20, 2009
2:32 am

Thanks for that guidance on the paint. Your comment about being unsatisfied with available the engine paints made me recall a similar discussion about under...
Steve Saulnier
steven_saulnier
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Jun 29, 2009
7:24 pm

Peter, I agree Fast Black satin is too dull unless you keep it sprayed with WD 40. Does anyone know what John LaFevre uses? For cases I've been very satisfied...
rhaagusa
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Jul 4, 2009
3:27 pm

Hi, I use rustoleum satin black ... From: Peter Dubaldi <kpdubaldi@...> Subject: [HuskyOwners] Re: 1981 Husqvarna 250 XC Restoration Completed and...
Douglas Markovich
douglasmarko...
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Jun 20, 2009
12:23 pm

VHT satin black hi temp....then , a high temp clear ....works great . The Dirt Shack Lee Buchanan , Owner 326 Bamber St. , Mammoth Spring , AR. 72554 ...
lee buchanan
lbprowheel
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Jul 4, 2009
6:26 pm

The acknowledgements list is definitely a who's who for Husky restorations. What's the scoop on Brian at BDesigns in Canada? Should we be looking to him for...
Mark Bloom
nicherestora...
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Jun 27, 2008
1:56 pm

Hi Mark, Oops, I did mean Strictly Hodaka, thanks for the correction. Paul was great to work with. I was fortunate to get one of the last ones before they had...
peterdubaldi
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Jun 28, 2008
4:20 am
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